Sanding … sanding … and when you think you have done enough SAND SOME MORE!

The plug for the SageSport 160 is now nice and shiny and we have begun the process of making the mold!

Shinny plug that is ready for gel coat!

Spraying gel coat – this will be the surface of the mold.

Here the first of many layers of fiberglass are layed over the gel coat – 

Balsa is added create a strong and stable mold. NOTE: the hull of the SageSport 160 WILL NOT be cored with balsa!!!!  This photo is of the hull mold NOT a boat.

And more glass is put over the balsa –

Here is a link to more pictures of the hull mold being made: –>CLICK HERE<–

Next the second half of the mold will be made and then the first fiberglass, Kevlar and carbon fiber SageSport 160 hull will be made!