Sanding … sanding … and when you think you have done enough SAND SOME MORE!

The plug for the SageSport 160 is now nice and shiny and we have begun the process of making the mold!

Shinny plug that is ready for gel coat!

Spraying gel coat – this will be the surface of the mold.

Here the first of many layers of fiberglass are layed over the gel coat – 

Balsa is added create a strong and stable mold. NOTE: the hull of the SageSport 160 WILL NOT be cored with balsa!!!!  This photo is of the hull mold NOT a boat.

And more glass is put over the balsa –

Here is a link to more pictures of the hull mold being made: –>CLICK HERE<–

Next the second half of the mold will be made and then the first fiberglass, Kevlar and carbon fiber SageSport 160 hull will be made!

SageSport 160 hull mold update!

This is the second post about the building of the SageSport 160 hull mold.  To view the first post on the process <CLICK HERE>

After cedar slats were covered with fiberglass the plug was flipped over to install the outwales –

Again the plug was flipped so a flange could be installed –

The flange is needed for the vacuum infusion process that will be used in building these composite boats. Here is a link that discusses the infusion process used on the Sage 15 boats – https://sagemarineblog.wordpress.com/20 … -infusion/.

The plug was sprayed with Duratec, a mold surfacing and shaping product –

Lots sanding was done to get the perfect shape –

The keels were installed –

and, you guessed it, the plug is again sprayed with Duratec followed by more sanding!

 

And here is an ACTION video of more sanding –

 

More updates to come!